Steel Strip Hot DIP Galvanizing (Aluminizing) Line Production Line

• Warranty: 1y
• Transmission Type: Automation
• Automatic Production Line: Automation
• Certification: ISO, CE
• Automation: Automation
• Flexible Production: Agile Manufacturing
• Model NO.: CGL001
• Rhythm: Flow Production Line
• Production Scope: Product Line
• After-sales Service: Yes
• Energy Sources: Water, Electricity, Natur
• Strip Thickness: 0.2-2.5mm
• Strip Width: 500mm-1500mm (Max)
• Warranty Period: 1year
• Transport Package: Standard Seaworthy Package
• Specification: steel
• Origin: China
• HS Code: 8479819000
• Production Capacity: 12set/Y

Product Description

Hot dip galvanizing line energy medium &consumption

 

1. requirements and technical characteristics of water quality.

1. Desalting water:

The quality:   
Electrical conductivity: ≤10us/cm    PH:6.5-7    
Hardness: ≤0.03mmol/L      The oil content: ≤2mmol/L   Suspended solids: ≤5mg/L  Pressure: 0.5-0.6MPa         Traffic: 4T/h

1. Circulating water:

The quality:
Hardness(Ca+Mg): ≤16dh             PH:6.0-8.7
Suspended solids: ≤20mg/L          Pressure:0.4-0.5MPa
Traffic:300T/h

1. Defatted section sewage discharge:

The quality:
Containing alkali, oily wastewater    PH:9.0-13
Pressure:0.4MPa                  Traffic: 4T/h
Discharge system: interval emissions, about 15T/time, one time/three days

 

1. Main economic indicators of the unit.

Number	Description	Unit	Numerical value	Remark
	Consumption indicators for steel products
	Metal	T	1.0
	Gas	Nm3	22
	Electricity	KWh	80
	New water	m3	0.3
	Degreasant	Kg	0.3
	Compressed air	Nm3	6
	Hydrogen	Nm3	2
	Nitrogen	Nm3	8
	Zinc pig	Kg	12-50
	Passivation solution	Kg	0.2
	Packing meterial	Kg	6.5

1. Steam: this production line does not use steam.
2. Personnel allocation

The production workshop has three shifts, the management department has one system, 8 hours of work per class, 24 hours of continuous operation.

 

Number	The project name	The number of each class			Total	Remark
		1	2	3
1	Workshop director	1			1
2	Operator	14	14	14	42
3	Machine repair,electrician	4			4
4	Craneman	2	2	2	6
5	Test and quality inspection	2	2	2	6
6	Other staff	7	7	7	21
	Total				80

1. Equipment and plant and layout requirements.

The unit is arranged on the span of 18m, track elevation +10.5m/+27m/+10.5m(high span +27m), the workshop length is about 240m, the workshop is two spans, one of which is no high span for raw material and finished products.
The secondary span wide is 6 m, placed outside of 18m main span.